Ultrasonic-Leak-Tester for Fuel Tanks

Ultrasonic-Gas-Bubble-Detection of MACEAS used for leak testing tries to overcome these problems. Ultrasonic leak testing is detecting the back scattered sound from leak-bubbles. By using the speed of sound the distance between transducers and bubbles can be calculated. Therefore ultrasonic leak testing is a localising leak test method without the influence of an operator.

Typ: USLT-FT-SAR-1Sx1A_2


Leak localisation










Machine example
machine with manual handling of parts
• Manual placement
• Manual sealing
• Automatic testing








Technical data

Specification
Typical specification for fuel tank: detection of a 15 µm leak channel

Test method USLT
Test pressure
1330-1370 mbar (absolute)
Pressure outside 1000 mbar (Atmosphere)
∆p 330-370 mbar
Test gas Air

Type USLT-FT…
Capacity
Effective cycle time
Changeover time
Videos
SAR-1Sx1A_2
42-48 St/h
75-85 s
< 30 min
SA-1Sx2A
51-60 St/h
60-70 s
< 30 min
A-1Sx1A
40-45 St/h
80-90 s
A-1Sx2A
65 St/h
55 s
A-RH-2Sx1A
65 St/h
55 s
A-3Sx1A
100 St/h
36 s


Appropriate to
different types of Fuel Tanks with/without Filler Pipe as well for Filler Pipes only

Background
Leak testing is an important step in the production of fuel tanks. The specifications are getting more and more strict – reasonable or useless. However there are three basic methods for testing:

Well known water bath testing by operator with the big advantage that the operator can localise the leak and analyse the reason. Nevertheless operator depending testing seems to gain less acceptance in the future.

Test gas method, mainly Helium, in vacuum chamber with the advantage of dry testing but being very sensitive to bad maintenance and critical environ- ment. And last but not least it is a black box system without localisation and analysis capabilities.


MACEAS GmbH · Königstrasse 2 · 26676 Harkebrügge · Germany
Fon +49 (0) 4497 / 92190-20 · Fax +49 (0) 4497 / 92190-19 · info@maceas.com · www.maceas.com
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